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Breakthrough OLED MAX manufacturing technology promises three times brighter and five times longer-lasting OLED displays

Solution for production of MAX OLED displays (Image source: Applied Materials)
Solution for production of MAX OLED displays (Image source: Applied Materials)
Applied Materials has introduced its MAX OLED technology, a groundbreaking maskless manufacturing solution that promises to revolutionize OLED display production. This innovation enhances brightness, resolution, and energy efficiency, while significantly reducing production costs and complexity. Major industry players, including Samsung Display, Visionox, and Japan Display, are set to adopt the technology, potentially transforming the OLED market for devices ranging from smartphones to large TVs.

Applied Materials has announced a groundbreaking manufacturing technology, MAX OLED, that promises to redefine the future of display technology across smartphones, tablets, PCs, and TVs. Industry heavyweights Samsung Display, Visionox, and Japan Display (JDI) have already committed to adopting this revolutionary solution.

MAX OLED introduces a patented pixel architecture and maskless manufacturing technology, enabling brighter, longer-lasting, and more energy-efficient OLED displays. Applied Materials claims the technology can boost brightness by up to threefold, increase resolution by 2.5 times to approximately 2,000 PPI, and reduce power consumption by 30%. Perhaps most impressively, the technology claims to extend display lifetime by up to five times compared to current standards.

The innovation simplifies the scaling of OLED manufacturing from Gen 6 glass substrates to larger Gen 8 substrates, doubling production efficiency. It also allows display makers to produce OLED panels of all sizes — from AR/VR headsets to large TVs — within a single factory.

Samsung Display, Visionox, and Japan Display (JDI) have already signed on as launch partners, with Visionox and JDI expected to be the first to commercialize the technology. Visionox’s ViP initiative and JDI’s eLEAP program are reportedly aligned with MAX OLED innovations, signaling rapid advancements in their OLED portfolios.

Samsung Display, the market leader in RGB OLED technology, is also embracing MAX OLED. With its substantial resources and established market share, Samsung is well-positioned to scale the technology across a wide range of devices.

Dr. Brian Shieh, Group VP and GM for the Display and Flexible Technology business at Applied Materials, emphasized the technology's potential impact:

The consumer electronics industry has been waiting for a breakthrough that can bring OLED technology to the hundreds of millions of tablets, PCs, and TVs sold each year. We are proud to partner with Samsung Display to help bring this revolutionary technology to the global marketplace.

Ross Young, CEO of the analyst firm DSCC, highlighted the significance of Samsung Display’s involvement:

SDC has the financial muscle to expand capacity faster than its competitors and achieve the full potential of MAX OLED technology, scaling it from 1” for AR/VR to any OLED TV size in a single fab if it chooses to do so.

This development could significantly disrupt OLED manufacturing, which has traditionally relied on fine metal mask (FMM) deposition techniques. MAX OLED’s maskless approach reduces complexity and costs, potentially democratizing high-performance OLED displays for mid-range and entry-level devices.

Applied Materials’ MAX OLED solution comes at a time when the display industry is seeking ways to improve scalability and reduce production costs. While initial investments in the technology are steep—current Applied solutions are valued at $500 million or more—the long-term benefits could outweigh the upfront costs.

MAX OLED manufacturing technology to create brighter, longer-lasting, and more energy-efficient OLED displays. (Image source: Applied Materials)
MAX OLED manufacturing technology to create brighter, longer-lasting, and more energy-efficient OLED displays. (Image source: Applied Materials)
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> Expert Reviews and News on Laptops, Smartphones and Tech Innovations > News > News Archive > Newsarchive 2024 11 > Breakthrough OLED MAX manufacturing technology promises three times brighter and five times longer-lasting OLED displays
Andrew Sozinov, 2024-11-25 (Update: 2024-11-25)