Sticky mistake: Tesla recalls 6,200 Cybertrucks

Following a recent recall of about 13,000 Model 3 and Model Y vehicles over a potential loss of drive, Tesla is now recalling the Cybertruck as well. The issue involves the LED light bars, which are designed for off-road use but may detach while driving. According to a recall notice from the US National Highway Traffic Safety Administration (NHTSA), the problem affects Cybertrucks built at the Texas Gigafactory between November 13, 2023, and November 5, 2024.

The recall affects 6,197 vehicles in the US, primarily the high-performance Cyberbeast model. Tesla has received 619 warranty claims and one field report related to the issue, but no accidents or injuries have been reported to date. According to the NHTSA, the problem was caused by a mix-up during assembly, in which BetaSeal adhesive was sometimes used instead of the intended BetaPrime primer. This can cause the LED light bars to detach due to vibrations while driving.

It’s worth noting that the affected off-road light bars could be ordered as a factory option or added later through Tesla Service. In some cases, buyers had to complete the installation themselves, as Tesla staff are not legally permitted to install certain electronic components. However, it remains unclear whether this contributed in any way to the current issue with the light bars.

Tesla responds with free replacement

Tesla has stated that all affected vehicles will be inspected for loose or damaged light bars. Any faulty units will be replaced free of charge, and a mechanical fuse will be added to improve safety going forward. A transparent and customer-focused response is particularly important, as Tesla’s public image is already under strain.

Tough times for Tesla

This latest recall marks Tesla’s tenth in less than two years. Earlier this spring, the company had to recall tens of thousands of vehicles due to loose trim and misaligned pedals. Meanwhile, Cybertruck sales have fallen well short of expectations – partly because the vehicle is not road-legal in the European Union due to safety regulations. In response, Elon Musk reportedly had his companies SpaceX and xAI purchase an entire fleet of Cybertrucks, likely to boost visibility and demand.