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Wireless truck charging at 65 mph tested on interstate concrete just as DHL praises Tesla Semi range

The Tesla Semi tested at DHL. (Image source: DHL)
The Tesla Semi tested at DHL. (Image source: DHL)
While the Tesla Semi achieved impressive 1.72 kWh per mile efficiency with full load, it still needs a massive and expensive battery to hit the advertised range. An inductive charging test at highway speeds demonstrates a potential for lowering the cost of said heavy-duty truck battery.

An electric Cummins truck equipped with induction capabilities has successfully validated a wireless charging test at highway speeds done through concrete.

This type of pavement takes the heaviest transportation traffic loads in the US, so Purdue University researchers designed the system's transmitter coils to work while enveloped by concrete.

The Cummins semi travelled over an adapted highway section in West Lafayette at 65 miles per hour, or a pretty regular heavy-duty truck cruising speed on an interstate. The team from Purdue’s Elmore Family School of Electrical and Computer Engineering managed to develop a pioneer inductive charging system that can top up a truck with 190 kilowatts of power transmitted to its coils while cruising at highway speeds.

The successful test showed that charging electric trucks like the Tesla Semi while in motion is a feasible endeavor that would allow automakers to reduce the size of the battery pack, the most expensive part of an electric vehicle. According to the Indiana Department of Transportation, the breakeven diesel fuel and electricity price cost for the dynamically charging road is 32¢/kWh, while the operating costs of their test system are 23-31¢/ kWh, so they call the inductive highway a win-win scenario, at least in Indiana. 

Currently, heavy-duty electric trucks like the Tesla Semi have to be equipped with giant 900 kWh packs so that they can cover a 500-mile range between sessions at massive 1.2 MW V4 Superchargers. DHL, for instance, recently took delivery of its Tesla Semi test vehicles and praised them for being capable of running a full load for the advertised range over challenging terrain.

While the Tesla Semi achieved an impressive efficiency of 1.72 kWh per mile in real-world usage tests, charging the truck continuously while driving would reduce not only range anxiety but manufacturing costs, too. DHL said that it charged the Tesla Semi once a week, though, as it only had to cover a 100-mile stretch per day.

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Indiana's Department of Transportation covered the Purdue transmitter coils with with highway concrete. (Image source: Kelsey Lefever/Purdue University)
Indiana's Department of Transportation covered the Purdue transmitter coils with with highway concrete. (Image source: Kelsey Lefever/Purdue University)
DWPT financial feasibility study
DWPT financial feasibility study

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> Expert Reviews and News on Laptops, Smartphones and Tech Innovations > News > News Archive > Newsarchive 2025 12 > Wireless truck charging at 65 mph tested on interstate concrete just as DHL praises Tesla Semi range
Daniel Zlatev, 2025-12- 4 (Update: 2025-12- 4)