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AI is helping cut down on plastic pollution with new 4× tougher polymer

A decorative image that spells out “AI” (Image source: Neeqolah Creative Works via Unsplash; cropped)
A decorative image that spells out “AI” (Image source: Neeqolah Creative Works via Unsplash; cropped)
In a new development, researchers have used an AI model to discover molecules that make plastics about four times tougher. This discovery holds the potential for longer-lasting materials, which will help reduce plastic waste.

With the help of an AI model, a team of scientists has come up with a new way of toughening plastic. The team — made up of researchers from MIT and Duke University — used a machine learning model to discover an additive that, when used with a polymer, makes it become much more resistant to tearing.

The discovery was published in ACS Central Science on August 1. The foundation of this discovery lies in a counterintuitive discovery contained in a study published earlier — incorporating weak links into a polymer's chemical structure can make the material stronger overall. This is because a propagating crack is forced to break many more of these weak bonds instead of tearing through a uniform material, thereby dissipating more energy. However, the researchers had a big challenge to overcome — picking the perfect 'weak link' among thousands of potential candidates.

To solve this problem, the researchers employed a machine learning model. They trained the model on computational data from about 400 iron-containing compounds called ferrocenes. The resulting model was able to predict the properties of thousands of other ferrocenes in a short while, picking out the best candidates.

The researchers then synthesized a plastic using one of the AI's top picks, resulting in a polymer four times tougher than polymers made with a standard crosslinker.

If you make materials tougher, that means their lifetime will be longer. They will be usable for a longer period of time, which could reduce plastic production in the long term. — Ilia Kevlishvili, the study's lead author.

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> Expert Reviews and News on Laptops, Smartphones and Tech Innovations > News > News Archive > Newsarchive 2025 08 > AI is helping cut down on plastic pollution with new 4× tougher polymer
Chibuike Okpara, 2025-08- 7 (Update: 2025-08- 7)